Test Equipment

©Brooke Clarke, N6GCE


Comment
HP Agilent Serial Numbers to Year
Tests on Radios
General Bench Test Equipment
    Analyzers
    Bridges
    Counters
    DC Power Supplies
DC Voltage Reference
    Meters - F87
          Transistor Testers 
    Scopes
    Sources
    HP 59000 Series HP-IB Accessory Modules
Table of Mil Test Equipment

Comment

When the manual for a military radio is written the equipment listed for bench test is what was standard issue at the time.  To run the same test today you can substitute more modern equipment as long as the newer equipment has equal or better specs.

HP Agilent Serial Numbers

For serial numbers in the format iijjAnnnn adding 60 to ii is the year made, jj is the week, the letter is the country where made.
for example 1848J02842
The series prefix doesn't represent the date of manufacture.  Instead, it represents the date of the last production change that affects form, fit, or function, or for other modifications such as firmware version changes. We use the series prefix to tie production changes (changes in production documentation) to changes in customer documentation.

Tests on Radios

Because of the FM capture effect the way receiver sensivity is measured must be different for FM and AM radios.  AM radios have no capture effect.

SINAD FM receiver sensivity

This is an acronym for "SIgnal Noise And Distortion".  It's defined as:
SINAD = 20 * LOG((RMS Value of Signal, Noise and Distortion)/(RMS Value of Noise & Distortion))

The inclusion of noise and distortion with the signal is the way a distortion analyzer works, i.e. it measures everything then notches out the test tone.  The prior signal to noise ratio was difficult to measure because it required a spectrum analyzer to measure the signal all by itself.

I think the values used for SINAD when the HP 300 series analog distortion meters were popular was 10 dB.  But these meters used a average reading AC voltage detection method that was in error about 2 dB for non sine signals.  With the introduction of the 8903 and other true RMS reading distortion analyzers the spec was changed to 12 dB to produce about the same sensitivity readings as the prior analog instruments.  (The 8903 has an internal jumper option to connect an average reading detector if compatibility with the older 300 series instruments is needed).

The common modern definition of receiver sensitivity is the power level that produces a 12 dB SINAD.

The idea is that there are two factors contributing to the received audio signal to noise ratio in an FM receiver.  First as the signal strength increases from the noise level the audio output gets quieter (this is even when there is no modulation on the carrier).  Second as the signal strength with modulation increases from the noise a 1 kHz tone will get stronger.  The difference between the true RMS audio output with the tone modulation on and the true RMS audio output with the tone modulation off is the SINAD.

Distortion Analyzer

One way to measure this in a single step is to use a SINAD meter or a Total Harmonic Distortion (THD) meter.  Both of these methods notch out the 1 kHz tone and can measure both the tone and what's left.  The advantage of this method is that you don't need to turn the 1 kHz modulation on and off.  This would be very good when testing the SINAD in the field from a transmitter at a remote fixed point.

By using a real SINAD meter like the HP 8903B/E Audio Analyzer the transmitter can be sending a constant 1 kHz tone and the meter will notch out the tone and report the SINAD.  This would allow drive testing using GPS in the mobile unit or using a time log to allow plotting SINAD vs. position of the mobile unit.  Note for receiver testing the "E"  version (no audio gen, just the meter) of the 8903 is about 1/2 the price of the "B" version (internal audio gen).

True RMS Voltmeter

Another way to measure SINAD is to just turn on and off the modulation (note the carrier is left on all the time).  This has the advantage that you only need a true RMS voltmeter instead of the SINAD meter or a THD meter like the TS-723 (HP 330 series) distortion Analyzer.  I am using this method with the HP/Agilent 8648A signal generator and HP/Agilent 34401A Multimeter under computer control so that a plot can be made of both the plain AF noise output, the 1 kHz tone output, and the SINAD.  The problem with this is the requirement to turn on and off the modulation.  Easy to do on the bench but more difficult when a mobile unit is driving.

The Distortion Analyzer, THD and SINAD - college experiment that gives the equations and explanation of SINAD
FM Modulation Tutorial -

Receive Audio Frequency Response

By using a signal generator like the HP/Agilent 8648A with option 1EP and a voltmeter like the HP/Agilent 34401A a plot of the audio frequency response can be made.  It's interesting that the PRC-25 has a peaky response centered at 300 Hz but the PRC-126 has a fairly flat response from 100 to about 9,000 Hz.  This is probably because the PRC-126 was designed to support voice encryption over an even wider audio bandwidth and the SPKR audio has been low pass filtered to improve the s/n for clear voice.

This plot was used in a before and after manner when the PRC-25 was upgraded to the PRC-25B to support multiple channel telephony.

Transmit Output

There are a number of parameters to look at on the transmitted signal:

Power

Can be measured with a power meter like the PRM-34 or similar meters.

Frequency

Can be measured with a filed test meter like the PRM-34 or a modern spectrum analyzer like the Agilent 4395A.  When the transmit output frequency is not known the spectrum analyzer is a great tool to find the frequency.

FM Deviation

Can be measured with a deviation meter like the ME-505 or ME-525 but can also be measured directly on the Agilent 4395A or other spectrum analyzer.  The HP 8901 Modulation Analyzer is a modern version of the ME-505/525.

Harmonic and Spurious outputs

The spectrum analyzer makes this an easy test but it could also be done using a receiver, but finding spurious outputs with a receiver is very tedious unless a computer can do a spectrum sweep.

General Bench Test Equipment

This paragraph is for equipment that I either have now or have used.  Since I do LabVIEW programming, instruments with IEEE-488() and/or RS-232 so that they can be computer controlled are a plus for me.  You can get a lot more out of an instrument when a computer is in control vs. manual operation.

Analyzers

  • HP/Agilent 4395A Combination Network, Spectrum, Impedance Analyzer covering 0 to 500 Mhz. Note this includes audio frequencies. HP-IB

  • What I miss is the range from 500 MHz to about 2.5 GHz.  Maybe a front end down converter is called for. If you know of one, let me know.

    Bridges

  • Heathkit IB-5281LCR Impedance Bridge 
  • HP 4260A ZM71A/U Universal Bridge
  • HP 4332A LCR Meter - analog 3  to 1 M Ohm, 3 pF to 1 uF, 3 uH to 1 H
  • Marconi TF-2700 1 kHz Universal LCR Bridge
  • mega-T TE7 Antenna Noise Bridge
  • M-4  Bridge
  • ZM-11 AC LCR Bridge
  • Counters

    DC Power Supplies

    There are a number of supplies in the 663x series, all are 100 Watts, but they have different max voltages and currents.  A key feature for me is that it's a two quadrent supply, i.e. it can source and sink power.  You can charge a battery and then discharge it just by changing the sign of the dirve.
    HP-IB and remote sensing.
    The metering has ten times the resolution of the E3617A.

    Minor complaints: no back light in display and fan on all the time.






     
     

    DC Voltage Reference

    Precision Voltage Reference 5V .01% Accuracy Calibrator

     is the eBay title.  From Malone Electronics, WA.

    Malone 5 Volt ReferenceCalibrated using an HP 34401.  Very low cost ($27.50).
    The data sheet that came with it said 5.00005 at turn on and 5.00021 after 15 minute warm up.
    You can see I'm getting 5.00012.

    The more accurate Geller SVR Voltage reference is on order.

    2654066 Q Meter, Rosenbaum, 5 Nov 1951, 324/653
    2413389 Aditive Multirange Electronic Measuring Instrument, Smith, 31 Dec 1946, 324/115 ; 324/123R - Q meter
    2602838  Electrical Measuring Instrument, Boisblanc, 8 July 1952, 324/658 ; 324/619; 324/653 - material testing

    Transistor Testers


    Heathkit IT-10 Transistor Tester Heathkit IT-10 Transistor-Diode Tester - simple way to ID diode and transistor polarity and get a rough idea of beta.  The IT-27 may be the same tester with different color paint.


    This tester is very simple and seems to be very reliable.

    You get some idea of relative beta.



    Heathkit IT-121 Transistor & FET Tester
    Uses a couple of "D" batteries and a 100 uA meter movement to test Beta, gm, and a number of leakage currents.
    Needed some contact cleaner in the switches and pots (was used by a heavy smoker).  The 166 Ohm cal resistor is supposed to be taped to the inside of the front panel (it's used for setting the pot on the PCB, but if not you can make one by connecting two 100 ohm resistors in series then connecting that 200 ohm resistor in parallel with a 1000 ohm resistor.

    IT-121 Front
    IT-121 Back Instructions
    IT-121 Inside
    Front Panel
    Back Instructions
    Inside


    GE Transistor TesterGE Transistor Manual "Safe and Simple Transistor Tester'.  Made this for work when we were buying Ge microwave transistors and characterizing them ourselves rather than pay TI a lot extra to sort them.  The 150 Ohm cal resistor is built in on S4 so to do the full scale cal just press BATT TEST and S3.


    You can get numbers for beta, and a number of leakage currents.





    TS-1836  TS-1836C/U - Military in and out of circuit tester also tests FETs and diodes.  Uses self rectification of square wave input to generate a DC output when xixtor is in a common base configuration.

    So far not very useful.







    Trendline R-120 In-Circuit Transistor TesterTL-120 - rechargable battery powered tester, automatic detection of NPN or PNP, no setttings or meters, just LEDs for PNP, NPN & Fail LEDs.  NSN 6625-00-367-9323 patent 3870953  In-Circuit Electronic Component Tester  324/72.5; 324/537 made by Testline.  Uses a single probe that has three plunger type pointed tips so you can contact all three transistor PCB pads with one hand.
    Handy probe and quick check.



    Electronic Goldmine Xixtor TesterThis Electronic Goldmine tester uses a 555 oscillator driving a Flip Flop to act as a DPDT switch reversing the polarity to a common emitter configuration.  By noting which of two LEDs turns on you can tell the polarity of a transistor.  But you need to which terminals are the Emitter, Base and Collector. 

    Not too useful.
    The schematic diagram for this kit should win an award for the most convoluted, upside down and twisted schematic
     possible for such a simple circuit.

    M3 semi AnaM3 Semiconductor Analyzer
    This is the most advanced unit for the price.  Although there are a number of things I'd do to improve it. 

    There are three test leads, each of which is fed using a series resistor that's selectable (100k, 10k, 1k or 100 Ohms) and that resistor can be connected to either +5 or ground.  There's a DC voltmeter on each lead.  So by driving the leads two at a time and subtracting voltages you can find the voltage across the DUT.  Also since the voltmeters are after the series resistors you can also find the current at each lead.

    I'm having a problem with calibration.  It may be that I've just got some high resistance mux chips (M3 is sending 3 more chips at no charge, good support).  It turns out that if there's solder flux left on the board it can allow leakage to the high impedance voltmeter inputs.  Radio Shack no longer carries flux cleaner, so it's not available in my small town.   Isopopropal alcohol did not work.  But acetone did work.
    The problem was poor solder joints caused by using a fine tip soldering iron on a PCB with 2 ounce copper.  You MUST use a high wattage soldering iron in order to heat this PCB.

    Note you can see that the solder is not shiny, it's dull when inadaquate heat is used.


    The neat thing about it is that it not only figures out which lead is which for transistors, FETs, etc. but it also shows some variable parameters like Vbe, HFE, whether it's a PNP or NPN, or N-JFET or P-JFET, etc.  The display cycles automatically which may be good for an experienced user, but I'd  rather have a "next" button to make writing down the answers easier.

    It's great for sorting out grab bags of 3 leaded devices.  I'm planning on adding a machined pin IC socket cut down to 3 terminals in addition to some nice E-Z-Hook grabbers to replace the cheezy ones that come with the kit.

    Atlas DCA - Semiconductor Analyser  - looks to be a very similar deivce

    Professional Type Semiconductor Analyzers

    I wrote many HP Basic programs to dirve the HP semiconductor analyzer boxes like the 4145 DC box and the realted LCR meters.


    Fluke 87 DMM in Doide modeFluke 87 (or any DMM with a diode test) can be used to check for the Base-Emitter and Base-Collector junctions of a transistor.  This is a very powerful method that's also simple.  But it's more time consuming than more advanced test methods. In diode test mode the red lead is positive and the test current is 1 ma (this is a very good way to do this since the Vf of most dioeds is specified at 1 ma).  If a transistor tests as two forward diodes with the red lead common then the transisotr is an NPN but of the black lead is common then it's a PNP.

    Most silicon PN junctions have a Vf of about 0.6 volts.  Silicon Schottky junctions range over 0.28 to 0.35 depending on the barrier metal.  Germanium is more like 0.4 volts.

    The 87 is the first piece of test equipment that I use.  If you're going to only have one test instrument this is it.  The only time it failed me was when checking a lawn sprinkler system and the 87 showed voltage at the valve but the valve was not activating.  The Fluke 12 showed no voltage in the "V-check" where the input impedance is 1 k ohm.

    Transistor Test Set Related Patents

    Class 324/768 Electricity Measuring & Testing/Subclass 537 indent level is 1 (537)Of individual circuit component or elementSubclass 768 indent level is 4 Bipolar transistor(768)

    2847645 Null Type Transisotr Alpha Measuring Set, Thomas  (Bell labs), 12 Aug 1958
    2899642 Transistor Test Set, Hussey, 11 Aug, 1959 324/768 - very simple battery powered appha & Ic tester, very much like the Heath IT-10.
    2909730 Transistor Gain-Bandwidth Test Circuit, Timm, 20 Oct 1959 324/768 - sweep gen & Scope
    3054948 High Frequency Mesurements, Rymaszewski, 18 Sep, 1962 324/629; 324/158.1; 324/615; 324/639; 324/647; 324/650; 333/225
    3056924 Null Type Transistor Beta Measuring Set, Thomas (Bell labs), 2 Oct 1962 - prior methods used b=a/(1-a)
    3076140 Transistor Test Set, Smith, 29 Jan 1963 - Curve Tracer with stepped base currents
    3201690 Wave Transient Time Interval Measuring Circuit with Wave Comparison Function, Embree (Bell labs), 17 Aug 1965 - sub ns
    3237104 Pass Fail Transistor Tester for Indicating the combined result of BVceo and Spurious Oscillations, Merkel, 22 Feb 1966 -
    3314008 Circuit Empolying Calibrated Variable Impedances for MEasuring Transistor Beta and Beta Cutoff Frequency, Heard, 11 Apr 1967 -

    Because of the difficulty in measuring transistor "h" parameters (defined under conditions requiring a short or open) HP came out with the 8410 network analyzer that terminated the input and output of the transistor in 50 Ohms and thus got around the oscillation problems caused by the opens and shorts.  S-parameters were measured and used in design.
    HP 59000 Series HP-IB Accessory Modules - seperate web page

    Table of Mil Test Equipment

    These are instruments that show up in the military radio manuals but that I don't have.  Just for info. 
    Mil Nomenclature
    Description
    Commercial Nomenclature
    Power
    Const
    Key Spec(s)
    AN/USM-281C
    Oscilloscope
    Tek 7603N11S
    TM 11-6625-1703-24P
    120/220
       
    OS-246A/USM-281D
    Oscilloscope
    Dumont
    115/230
       
    OS-189/USM-281A
    Oscilloscope
    HP 180+
    PL-1186A  PL1187A
         
     USM-425
    Oscilloscope
    Tek 465M
    115/230 or 
    24 VDC Batt
       
    OS-8
    Oscilloscope
     TM 11-1214
    TM 11-6625-252-20
     115
       
    OS-106/USM-117
    Oscilloscope
     TM 11-6625-640-24P
    TB 9-6625-342-35
     
    Transistor
     
    USM-338
    Oscilloscope
       
    solid state
     
     USM-140B
    Oscilloscope
    Tek 531?
         
    SG1174/U
    Sig Gen
    AUL 6201B
    TM 11-6625-2952-24P
     
    tube
    3.8 - 7.6 GHz
    SG-297/URM-103
    Sig Gen
     TB 11-6625-586-12/1
     
    tube
    18 - 80 MHz FM
    SG-376
    2 tone IF Sig Gen
       
    Transistor
     497.5, 498.5, 501.5, or 502.5 KHz
    SG-823
    2 tone Ref Sig Gen
         
    2, 3.6, 4, 14.4, 16, 28.8 MHz
    /URM-25
    Sig Gen
     TM 11-5551B
    TM 11-6625-278-20P
    TM 11-6625-603-40P
       
    10 KHz to 50 MHz AM
    SG-117/URM-26B
    Sig Gen
     
    115
     
    4 to 405 MHz AM-CW-Pulse
    SG-1170/1171
    Sig Gen
    Wavetek 3001
    TM 11-6625-2952-24P
    TM 11-6625-3029-14,-24P
    TM 11-6625-3051-12, -24P, -40
    TB 9-6625-2094-35



    SG-1144
    Sig Gen
    TM 11-6625-2954-14&P
    TM 11-6625-2954-24P
       
    50 kHz - 80 MHz
    URM-103
    Sig Gen
    TM 11-6625-586-12,
    -12/1, -24P, -45
         
    8350B
    Sweep
    Gen
    HP 8350B
    TB 9-6625-2124-35



    USM-207
    Digital Counter

    TM 11-6625-700-10
    -14-1, -25, -24P

       
    CP-772A/U
    HP 5245L
    TM 11-6625-1682-24P



    USM-459
    Digital Counter
    HP 5328
    TM 11-6625-2941-14&P
    TM 11-6625-2701-35
    TB 9-9925-2334-35



    AN/USM-323
    Sig Gen
    HP 8640B-323
       
    500 KHz to 512 MHz AM-FM-Pulse
    TS-403
    Sig Gen
    TM 11-5091
    HP 616B
       
    1.8 - 4.2 GHz
    SG-557/TS-621
    Sig Gen
         
    3.8-7.5 GHz
    USM-441
    Time Mark Gen
    Ballantine 6130A
    120
       
    TS-1010/UPM-84
    Spectrum Analyzer
     
    115
    tube
    10 MHz to 44.88 GHz 
    ME-180/USM-116
    AC-DC Voltmeter
     
    115
    tube
    20 Hz to 100 MHz
    1 to 300 V fs
    ME-440/USM-381
    to 15 kV
    Diff DV VM
    Fluke 896A
    1 kV
       
    0-10-100-1000 VDC
    ME-297/USM-223
    Multi Meter
     
    6-PXB1  1.3 V
    1-"C"
    conved
    2 AA + 1 C
    FET
    2.5 V - 5 KV
    0.25 - 10 A DC
    1K - 10 M Ohm


    HP 3478
    TM 11-6625-3071-14



    ME-77/URM-105C
    Volt - Ohm
     TM 11-6625-203-12,
    -24P, -35
    2 ea. AA
    22.5 V?
     
    1 - 1000 V AC/DC
    2k - 20 M Ohm
    30 Hz-10KHz
    URM-127(A)
    Audio Osc
     TM 11-6625-683-14, -24P
    TB 9-6625-1998-35
    115
    solid state
    20 Hz to 200 KHz

    Audio Osc
    HP 202C
    TM 11-6625-589-15



    DA-43/U
    Dmy Ld &
    Watt Mtr
     
    28VDC
     
    0.2 to 20 MHz
    2 to 100 W
     TS-3329/U    HP 236A
    TM  11-6625-2903-14&P
         
    DPM-3
    Power Meter
         
    30 to 600 MHz
    50 and 150 W ranges
    ME-165/G
    SWR Meter
    TM 11-6625-333-15, -24P
    TM 11-809-20, -35
       
    up to 30 MHz
    600 W
    URM-120A
    Watt Meter
     
       
    2 to 1000 MHz
    10 to 1000 W
    DA-75/U/URM-120
    Dmy Ld
    TM 11-6625-446-15
       
    2 to 1000 MHz
    10 to 1000 W
    ME-82
    Watt Meter
     M 11-6625-595-34
       
    50-600 MHz
    120 W
    DA-189/GRC
    Dummy Load
         
    600 to 1850 MHz
    40 W
    DA-727
    Dummy Load
         
    30 MHz
    800 W
    ZM-4
    DC Bridge
    TM 11-2019
    TM 11-6625-249-12P, -34P
    TB 9-6625-388-35
    3 each D
     no active devices
    1 ohm to 1,011 M Ohm
    ZM-11
    AC Bridge
    Navships 91704A
    115
     tube  
     TS-505
    VTVM 
    TM 11-5511
    TM 11-6625-239-12, -34P
     batt
    tube 
     
     URM-145
    Voltmeter 
    TM 11-6625-524-14 
     
     
     
     ME-26B/U
    Multimeter 
    HP 410
    TM 11-6625-200-12,
    -15, -24P, -35
     
     
     
    TS-352/U
    Multimeter
    TM 11-6625-366-10,
    -15, -24P
         
    TS-723/A/B/C/D
    Spectrum Analyzer
    TM 11-6625-255-14, 
    -24P, -34P
    HP 330x Distortion Ana
         
    ME-505
    Modulation Meter
    TM 11-6625-3017-14
    TF 2300A



    ME-525
    Modulation Meter
    TM 11-6625-3059-10
    82AD



    ME-57
    Modulation Meter
    TM 11-6625-400-20P, -35, -40
    TM 11-6625-2629-14&P, -24P
    TB 9-6625-2004-35
    tube type



    USM-44
    Sig Gen
    HP 608
         
    URM-18
    Distortion Analyzer
    HP 333A



    TS-4084/G
    Distortion Analyzer
    Tek DA 4084 ?
    NSN 6625-01-217-0054
    TM 11-6625-3152-14



    Tek 1502
    TDR
    TM 9-4935-601-14-3&P 115AC/230AC/12DC

    1 to 2,000 feet of line


    HP 530x Counter
    TB 9-6625-2215-35



    LA-387A

    HP 5233L Counter
    TM 11-6760-242-24P



    Links

    Online Museum and Technical History of Hewlett-Packard (now Agilent Technologies) Electronic Test Equipment - by Ken Kuhn
    Heathkit Test Equipment -  Summary Table w/ Links


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