WWVB Loopstick Antenna & C-Max Receiver

© Brooke Clarke,2003 - 2007




7.5" Loopstick for WWVB 7.5" rod
CME-8000 Component side 2.5" rod

Background
    Bank Winding 
    Litz Wire
    Measured Data
C-Max
    Coil Design 
    CME8000-Bus-LP-01 

Background

I wanted to make a loop antenna for receiving WWVB based on the Amidon R33-050-0750 Ferrite rod.  This uses the type 33 material and is 1/2" diameter by 7.5" long.  After trying a number of different windings I think the current version may be optimum for WWVB at 60 kHz.  It's bank wound using 2 layers of 5x36x44 Litz wire.

Bank Winding

The following explanation of "Bank Winding" is for a 4 layer coil.
"Bank Wound" means that you start the winding at the left end, then make 4 turns then wind backwards for 3 turns then forward for 2 turns and then backward for one turn.  Now there are 4 layers of wire all at the left end.  This process is repeated until the length of the rod is covered.  The important fact about this type of winding is that the electrical distance from any one turn to it's immediate neighboring turn is is just a few turns.  If the coil was wound a layer at a time, then the electrical distance between turns may be hundreds of turns.  The self capacity of the completed coil depends on both the capacity between adjacent turns and also the voltage between the turns.

If you look at the equivalent circuit for a single layer coil where the turns are spaced about one wire diameter it can easily be seen the the total coil voltage is divided so that 1/N of the voltage is across each turn-to-turn capacitance.  That's to say the capactance is very closd to the capactance of the first to the last turn.  But if you added a second layer then the two coil terminals are at the same end and the turn-to-turn capacitance for the turns adjacent to the two terminals has 100% of the coil voltage across it.  The next turns away from the terminals has (N-1)/N of the full coil voltage, etc.  This results in a huge self capacity.

Litz Wire

There are a number of effects that cause the A.C. resistance of a wire to be higher than the D.C. resistance. 

Skin Effect

In a straight wire, with no other wires near by, as the frequency increases the electrons carrying the current move away from each other and so end up more and more near the surface of the wire and less and less along the centerline.

Proximity Effect

Is similar to Skin Effect, but is caused by the interaction between wires that are near to each other.
Litzenhardt wire is made up of a number of independent conductors that are insulated from each other.  There are a large number ways that the strands can be arranged.

The wire I used is made from AWG number 44 wires that are in bundles of 36 wires and there are 5 of these bundles in the final wire.  If you needed a cable with 180 seperate wires you could use this Litz wire that way.  Since a single # 44 wire has a diameter of 0.00198" the total area of the 180 wires is equivalent to a solid wire of diameter 0.02656", or between AWG 21 and 22.

The problem is the insulation takes up space that could be used for copper.  The result is that Litz wire typically only works well below a few MHz.  It's interesting that at mains power frequencies (20, 50 or 60 Hz) the largest size single strand wire you can buy is determined by skin effect.  If a load requires more square mills of copper area then you need to use multiple insulated conductors.

MWS - Litz tool - input the AWG size to get the cross sectional area and it tells you the available strand count and wire sizes.

Measured Data

The following plots were made using the HP (Agilent) 4395A in the Network Analyzer mode and using the Z Transform technique where the unknown device is placed in series with the center conductor.

Imaginary Part of Impedance Plot

Imaginary Z of WWVB Coil

The marker shows 1.004 k Ohms at 32.960891 kHz. The network analyzer has already separated the real and imaginary parts so this is pure inductance.

L = X / (2 * PI * F) = 4.83 mH






















Real Part of Impedance Plot

Real Part of coil Z

You can see that at 100 Hz the real part of the impedance is about 1 Ohm.  i.e. the DC copper resistance. The marker shows the resistance has climbed to 29.325 Ohms at 60 kHz.

Without making a plot of "Q" vs. frequency and analyzing the slope it's hard to say what's causing the resistance.  It may be skin effect, proximity effect, or dielectric losses or some combination of these.


















Resonated with Mica caps

Coil Reasonated with 1.35 nF

Marker shows 94.308 dB at 62.485345 kHz.
Ohms = 10 ^ (dB/20) = 51, 927 Ohms.

The shunt capacitance is given by:

C = 1 / [ L * (2 * PI * F)^2] = 1.34 nF

The HP 4332 LCR meter measured the caps at 1.35 nF.

The loading capacitance value was chosen so that when the coil, caps and a small variable cap and the input capacitance of an amplifier are connected the resonance point can be brought right on 60.0 kHz.

The Q = XL / R = 51,927 / 32.96 = 1,575

A similar plot of just the coil shows that it's self resonance frequency is very close to 500 kHz.  That's good in that you don't want to run a high Q coil near it's self reasonant frequency and here we are well away from it.




C-Max

Coil Design

This appears to be an improved version of the Temic LF time receiver chips.  They specify the resistance at reasonance [40k to 100k for the CME8000 = (1/Q) * SQRT( L/C) ] of the loop for best signal to noise. They have an antenna design - tool to help.  The Q should not be between 40 and 150 for the CME8000 if higher temperature effects may tune the cirucit out of reasonance.  Note that they have a single IC that can be used with a single loop antenna and by switching caps will tune to LF time stations at 40, 60 or 77.5 kHz and knows how do decode them.

The above loop with the caps that are installed has a resistance at reasonance (60 Hz) of about 52 k Ohms.

The reasonating cap should not be an X7R type since they change capactance up to 10% during soldering.

The desired loop would be 1.5 mH for WWVB and the cap would be 4.7 nF with a Q of 100.
To get the above coil down to 1.5 mH would require removing a lot of turns which would reduce it's series resistance increasing the Q, probably to way over 100.  Then either a fixed resistor can be added to control the Q or the reasonating capactance needs to be designed to track with temperature.

Reasonating Caps

C-MAX has an app note on the choice of resonating caps.  In order to get surface mount caps they have gone with multilayer ceramic cape.  But that makes for a big problem.  If the wrong type is used there will be large permanent changes in the capacity because of the soldering operation (maybe measure cap first then use silver epoxy for attach?).  For the loop above I used a combination of mica caps and a variable cap to tweak the total.

Q

When the loaded Q is high there can be a problem with temperature causing the center frequency to shift to the point the received signal drops.  For most commercial applications the Q is limited to 120.

There is an upper limit on Q imposed by the signal bandwidth.  L.F. time code stations use a modulation that changes once per second so a bandwidth of say 10 Hz would be plenty.  This implies that at a Q of 6,000 you will start reducing the modulation.

CME8000-Bus-LP-01

In the photos above remember that my loopstick is 7.5" long and the CME module is only 2.5" long.  It's interesting that both of the ICs on this module were made by Atmel.  The 3 station LF time receiver is the Atmel CME8000 and the micro controller is the AT89LS52 (8051 based) driven by a 11.0592 MHz crystal.

They make a number of different versions of the LF time signal board and all those that have an on board RS-232 chip, like the MAX232, can NOT be used in real time because the switching noise of the RS-232 chip for generating the negative voltage is many 10s of dB higher than the received LF time signal.  The model shown here was chosen because it has only TTL/CMOS outputs, i.e. does not have the RS-232 chip on the board.


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